n-gineric Screw Driving Application

- in cooperation with KUKA AG, Augsburg, Germany -

DEMO-System for Mobile Phone Assembly

 

Screw Driver System:

Mikro Sensor Torque Driver System n-gineric ng-TDS10-hi

 - Ultimate Torque/Angle Measurement Precision:

- Strain Gage based Rotary Torque Sensor integrated at the Bit Chuck

- 24 bits A/D Converter Resolution of the Torque Measurement at the Rotary Part

- Brushless Digital Signal Transmission from the Rotary to the Stationary Part

- 0.1 Degrees Resolution of the Angle Measurement directly at the Bit Chuck

Screw Size M1 x 1.6

Robot: KUKA Agilus KR3 

 


 

 

 

n-gineric Screw Driving Application

Automated Screw Tightening System for the Assembly of Mobile Communication Base Station Modules.

Screw Driver System:
Micro Sensor Torque Driver n-gineric ng-TDS400-xi

- Ultimate Torque/Angle Measurement Precision:

- Strain Gage based Rotary Torque Sensor integrated at the Bit Chuck

- 24 bits A/D Converter Resolution of the Torque Measurement at the Rotary Part

- Brushless Digital Signal Transmission from the Rotary to the Stationary Part

- 0.1 Degrees Resolution of the Angle Measurement directly at the Bit Chuck

 

Performance: 250 self tapping screws 4x14 are being tightened with torque/angle control with in 12 minutes.

Screw Supply:
n-gineric Blow Feeding System

Robot: Janome JS450

 

 

 

 

n-gineric Screw Driving Application 

 

Automated Screw Tightening System for the Assembly of Car Infotainment Systems.

Screw Driver System:
Micro Sensor Torque Driver n-gineric ng-TDS100-hi

 - Ultimate Torque/Angle Measurement Precision:

- Strain Gage based Rotary Torque Sensor integrated at the Bit Chuck

- 24 bits A/D Converter Resolution of the Torque Measurement at the Rotary Part

- Brushless Digital Signal Transmission from the Rotary to the Stationary Part

- 0.1 Degrees Resolution of the Angle Measurement directly at the Bit Chuck

 

Screw Supply:
Screw Presenter with Vacuum Pick & Place

Robot: Janome JR2303


 

 


 

 

Wireless Torque and Force Measurement with n-gineric Transducers

Mobile measurement capabilities of all n-gineric transducers are now available.

A mobile phone or device with our Android application can be used as a simple measurement display, but it serves as a WiFi Bridge.

Data rates up to 1,000 measurements per second for precise graph recordings are possible.
It can be used with our intelligent rotary torque/angle transducers or load cells.

 

 

 

 

n-gineric Torque and Clamping Force Measurement Application for Screw Joint Analysis

The criteria for a fail-safe screw driving process is the clamping force in the screw joint.

n-gineric's intelligent torque/angle sensors can receive data from a secondary torque or force sensor through an RS-485 connection.
Measuring the torque, the angle and the clamping force during a screw tightening process is a typical application providing the curves in a synchronized graph.
For the clamping force measurement, a donut load cell is used, equipped with our intelligent sensor interface, as secondary transducer.

The primary sensor directly communicates with a Windows-PC via Ethernet or USB. There is no other measuring instrument in between.

 

 

 

n-gineric Screw Driving Application

 

Torque-/Angle Sensor n-gineric ng-TTR20-ci

 - Brushless Signal and Energy Transmission
 - Digital Interfacing with PC
 - Torque Range +/- 20 cNm
 - Measurement Accuracy 1 % F.S.R.
 - Angle Resolution 0.1 degrees

Measurement Processing: PC/Windows based Software

 - 100 Percent Control
 - Graph Visualization of Torque vs. Angle
 - G/NG Visualization (Operator Feedback)
 - Data Storage
 - Excel Export

Robot: Janome JR 2303 N
Screw Driver: Brushless DC Motor Clutch Type

Screw Feeder: Quicher Screw Presenter

 

 

 

 

Automated Torque Measurement Application for Rotary Dampers used in the Automobile

Intelligent rotary torque/angle sensor ng-TTR20-ci with USB and Ethernet interface
Torque range +/- 20 cNm
PC-based control system

Robot: JR2303



 

Impact screwdriver CMK study with intelligent rotary torque/angle sensor
ng-TTR2000-xi, torque range +/- 20 Nm

 

 

Mobile torque measurement equipment for instant CMK study and screwdriver calibration

Case with 3 intelligent stationary torque sensors mounted:

ng-TTS100-xi,torque range +/- 1 Nm
ng-TTS1000-xi, torque range +/- 10 Nm
ng-TTS2000-xi, torque range +/- 20 Nm

USB for additional rotary torque sensors available
Windows based measurement software on tablet PC
Barcode reader for screwdriver identification

 

 

Thread testing application for T-slot nuts

Simple assembly using an intelligent rotary torque sensor directly connected to a PC for graph recordings of torque vs. angle and measurement analysis and documentation
Intelligent rotary torque/angle sensor ng-TTR500-xi, torque range +/- 5 Nm
The thread gauge is floating to avoid additional friction caused by misalignment.
Standard battery screw driver used as drive unit.

 

 

Battery screwdriver equipped CMK study with intelligent rotary torque/angle sensor

Intelligent rotary torque/angle sensor ng-TTR1000-xi, torque range +/- 10 Nm
Item identified via barcode reader
Instant CMK calculation with automated Excel export
Windows based measurement software on PC